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lndustrial IR Drying Tunnel for Screen Printing & Inks – Customizable Belt Width (400-2000mm) & Heating Zones
Datos del producto:
| Lugar de origen: | Porcelana |
| Nombre de la marca: | OSMANUV |
| Certificación: | ISO9001 |
| Número de modelo: | Especificación |
Pago y Envío Términos:
| Cantidad de orden mínima: | 1 juego |
|---|---|
| Precio: | Negociable |
| Detalles de empaquetado: | Envasado de madera |
| Tiempo de entrega: | 30-45 días |
| Condiciones de pago: | T/T |
| Capacidad de la fuente: | Negociación |
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Información detallada |
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| Velocidad: | ajustable | Tipo de transportador: | Las demás máquinas y aparatos |
|---|---|---|---|
| Mesa de trabajo: | Flotante | Requisito de mantenimiento: | Bajo mantenimiento con piezas de fácil acceso. |
| Voltaje: | 220V | Fuente de energía: | Electricidad |
| Fuerza: | 2000W | Ancho de nivelación efectivo: | 1320 mm |
Descripción de producto
Industrial IR Drying Tunnel for Screen Printing & Inks
Customizable Belt Width (400-2000mm) & Heating Zones
Product Overview
This customizable IR drying line is an industrial tunnel-type drying system using medium-wave or far-infrared heating technology for efficient drying and curing of coatings, inks, and adhesives on various substrates. Available in standard screen printing drying, high-temperature glass processing, and precision electronics curing configurations.
The system is fully customizable in belt width, heating length, number of heating zones, temperature range, and automation level. Unlike conventional hot air drying, IR heating transfers energy directly to the product surface without heating the surrounding air, resulting in faster drying times, lower energy consumption, and reduced floor space requirements.
This IR drying line is ideal for drying solvent-based and water-based inks after screen printing, pad printing, and spray coating, as well as curing adhesives, drying coatings on glass/ceramics, and processing optical films and electronic components.
Working Principle
Infrared radiation from heating tubes penetrates the coating/surface, causing rapid solvent evaporation or cross-linking polymerization (for UV/thermal curing). Optional hot air circulation enhances temperature uniformity to ±2°C within the chamber.
Technical Parameters
| Parameter | Standard IR Drying Tunnel | High-Temperature Glass Line | Precision Electronics System |
|---|---|---|---|
| Belt width (customizable) | 400 - 2000 mm | 800 - 2200 mm | 300 - 1200 mm |
| Total tunnel length (customizable) | 2 - 20 m | 5 - 28 m | 2 - 8 m |
| Heating zone length (customizable) | 1.5 - 12 m | 6 - 15 m | 1 - 5 m |
| Heating power (customizable) | 9 - 80 kW | 20 - 200 kW | 3 - 30 kW |
| Max temperature | 80 - 220°C | up to 650°C | up to 200°C |
| Temperature uniformity | ±5°C | ±2°C | ±2°C (with circulation) |
| Conveyor speed (customizable) | 0 - 15 m/min | 0 - 10 m/min | 0 - 20 m/min |
| Belt material (customizable) | Teflon mesh / Roller chain | Stainless steel mesh / Ceramic roller | PTFE / Silicon / Anti-static |
| Max product height | 50 - 200 mm | up to 500 mm | 10 - 150 mm |
| Cooling method | Forced air / Ambient | Water-cooled / Forced air | Forced air / Ambient |
| Control system | Digital PID / PLC optional | PLC + Touchscreen | PLC + HMI (7") |
| Power supply | 220V / 380V, 50/60Hz | 380V, 50/60Hz, 3-phase | 220V / 380V, 50/60Hz |
| Typical application | Screen printing, pad printing | Glass bottles, ceramics, metal coating | Optical films, electronics, PCB |
Applications
- Screen printing industry: Drying solvent-based and water-based inks on paper, film, textile, and rigid substrates
- Glass & ceramic: Drying/curing coatings on glass bottles, jars, cups, ceramic tiles
- Electronics: Drying conformal coatings, solder mask, encapsulation adhesives on PCBs and components
- Optical films: Drying functional coatings on PET, PC, PMMA films (roll-to-roll compatible)
- Automotive parts: Curing primers, paints, and adhesives on plastic/metal components
- Packaging: Drying inks and varnishes on cartons, labels, and flexible packaging
- Textile & fabric: Drying printed patterns and coatings on garments and technical textiles
- Woodworking: Drying UV/water-based primers and topcoats on engineered panels
Customization Options
This IR drying line is highly customizable to meet your specific production requirements:
- Belt width and length: Customizable from 300mm to 2200mm width, total length 2-28 meters
- Heating configuration: Number of heating zones (1-6 or more), zone length per section
- Heating type: IR only / IR + hot air circulation / IR + UV combined
- Temperature range: Standard up to 220°C / High-temperature up to 650°C
- IR lamp type: Medium-wave (standard) / Fast-response / Twin-tube / Carbon fiber
- Conveyor belt: Teflon mesh, stainless steel mesh, roller chain, belt-on-belt, silicone-coated
- Cooling section: Forced air, water-cooled, extended ambient cooling
- Fume exhaust: Single/multiple exhaust ports with damper control
- Control system: PID digital controller / PLC + HMI touchscreen / Remote IoT monitoring
- Cleanroom compatibility: Dust-free design with full stainless steel interior (Class 10000-100000)
- Loading/unloading: Manual / automatic transfer / robotic integration
- Inert atmosphere: Nitrogen purging for oxidation-sensitive products
- Color/finish: RAL color code customization for exterior panels
Key Features
- Fast drying: IR direct heating significantly reduces drying time vs. conventional convection ovens
- Energy efficient: Lower power consumption - heat transfers directly to product, not surrounding air
- Precise temperature control: PID/SSR control with temperature uniformity up to ±2°C
- Compact footprint: Requires less floor space compared to long convection dryers
- Modular design: Easy to expand or reconfigure as production needs evolve
- Uniform belt tension: Belt guide/tracking system prevents wandering and ensures stable transport
- Safety protection: Over-temperature alarm, emergency stop, power phase reversal protection, leakage circuit breaker
- Easy maintenance: Hinged side doors or lift-up hood for easy access to heating elements and belt
- Low maintenance: Sealed bearings, self-lubricating drive chain, quick-release belt splice
- Multiple belt options: Compatible with Teflon mesh, stainless steel, or roller conveyor configurations
Support and Services
- Free process consultation: Analyze your material drying requirements and recommend optimal configuration
- Material testing: Free sample drying test at our facility or with mobile unit
- On-site installation: Available for customizable installation and commissioning packages
- Operator training: Included with purchase - on-site or video training
- Remote support: 24/7 video call and phone technical support
- Warranty: 12 months on all components (non-consumable)
- Spare parts: Fast delivery from regional warehouses (Asia, Europe, Americas)
- Maintenance service: Preventive maintenance contracts available
- Documentation: Full user manual, electrical schematics, parts list, and software backup included
Packing and Shipping
Packing:
- Anti-rust film for metal parts
- Reinforced plywood case for control cabinet and fragile components
- Stretch wrap + corner protection for main body
- Desiccant bags for moisture-sensitive electrical parts
Shipping method: FOB Shanghai / CIF by sea, air, or rail
Lead time:
- Standard models: 15-25 days after order confirmation
- Custom configurations: 30-45 days (longer for large high-temp lines)
Shipping documentation: Commercial invoice, packing list, bill of lading, CE declaration (if applicable)
Customizable: Export crating, custom labeling, and destination port documentation available
Frequently Asked Questions
Q1: What is the difference between IR drying and hot air drying?
A: IR drying uses infrared radiation to directly heat the coating/product surface without heating the surrounding air, resulting in faster drying times (up to 70% faster) and lower energy consumption. Hot air drying heats the entire chamber and relies on convection to transfer heat to the product, which is slower and less energy-efficient but provides more uniform temperature distribution for heat-sensitive products.
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